ProSimulator™ Brochure
Distillation Column Simulator Demo
ProSimulator™ VR Demo

About Us

Welcome to the forefront of digital process solutions with SIM INFOSYSTEMS, the Global Leader. Elevate your operations with our cutting-edge product, ProSimulator, an accessible Virtual Twin solution that redefines the industry. As a virtual twin dynamic software package, ProSimulator stands as the pinnacle of innovation, offering an immersive replication of process plants in both 2D and 3D environments. Engineered to perfection, it’s an invaluable tool for educating engineering professionals and students in process operations, control, and safety systems. Learners gain hands-on experience through diverse what-if scenarios, fostering expertise beyond theory. A standout feature of ProSimulator is its capability to generate simulated real-time data bridging the realm of IoT, AI, Data Analytics for optimization and informed decision-making. Merging the virtual and real worlds, ProSimulator is not just a training tool - it's a strategic asset for propelling your processes towards peak performance.
The Process and Power industry has been experiencing dynamic changes in recent years. To maintain safety, stability and efficiency, the need for effective, systematic training programs is being increasingly felt. The secret of making your plant work optimally and safely depends on realizing the potential of your human resources. They are the assets who optimize the plant operations and make sure that you get maximum return from your investment.

ProSimulator™ features
ProSimulator™ is a complete Virtual Twin package and consists of:
  • Simulator hardware
  • Instructor Station
  • Emulation or Direct Connect Operator Station for various DCS.
    • ProSimulatorTM Standard or Custom Process Models for:
      • Process control & Instrumentation
      • Basic process Operations
      • Refining
      • Gas Processing
      • Upstream Operations/li>
      • Fertilizer
      • Chemicals
      • Petrochemicals
      • Power & Utilities
      • Utilities System
      • Metal processing
      • Bio and Food processing
  • Pro-VFO, a 3D \ VR Field Operation Suite.
  • Interface Software
  • User Documentation, Software License, training and support

ProSimulator™ is a high-end virtual twin software package training platform for the plant operating personnel. ProSimulator™ provides opportunities to manipulate systems to simulate all possible emergencies and abnormalities, including plant startup and emergency shutdown that an operator has to face, when placed in the actual process plant control room. This ability of personnel to respond to micro second variations in the parameters of a process plant, ensure optimal production and absolute safety.
Technical Training for Skill Development: We provide, a Training Simulator based course on process equipment, control and operation. This course provide students a virtual industrial environment to enhance skill by hands-on experience and various what-if analysis. This course is approved by AICTE-MHRD under NEAT 2.0 scheme for skill development.

ProSimulator™ Instructor station enables the instructor to control and direct the training sessions. From the Instructor station, multiple independent training sessions can be invoked by the Instructor and each training session can be assigned to work with one or more operator stations. Using this software, the Instructor can load a model, set an initial condition, invoke malfunctions, take/recall snapshot, change simulation speed and monitor & evaluate the performance of the trainees.

  • ProSimulatorTM offers full function Direct connect simulator or provide emulation software for various DCS
    • Yokogawa Centum CS3000
    • Yokogawa Centum VP
    • Honeywell TDC3000
    • Experion
    • Fox I/A
    • Siemens PCS7
    • DeltaV
    • ABB Harmony
    • ABB800xA
    • Triconex PLC
  • Benefits of ProSimulator™
  • For Academic
    • Industrial Exposure for Students
    • In-depth Process Understanding
    • Carry out In-house projects
    • Sound Fundamental Concepts of Process Control and safety with DCS Operations
    • Understanding the Intricacy & Complexity of process dynamics
    • Employability
  • For Industries
    • Improved Plant Safety
    • Smooth Startup & Shutdown
    • Evaluation of Operator Proficiency
    • Faster Recovery from External/Internal Process Disturbances
    • Increased familiarity of Controls & Interlock Systems

    Train your operator / engineer to run your Refinery, Fertilizer, Gas processing, Chemical and Power & Utility plants. Choose from the Library of Standard Models or use Customized Models which more closely resemble your plant equipment / controls.

    SIM Infosystems is ISO 9001:2015 certified for all its operations and aims to be a world class company in the area of Process Simulation and process engineering,dedicated to excellence and professionalism. Customer delight through total quality and service is its guiding force.

    ProSimulator™ - Operator Training Simulator

    Introduction

         Accidents ruin profit and image of process plants and accidents are caused mainly due to mechanical failures or operational errors. Most of today’s process plants like refineries, gas plants, power plants, fertilizer units and petrochemical plants are large, complex and integrated. The quantum of instrumentation, control logics and interlocks involved in these operations is quite enormous and varies from plant to plant. The various advanced control and optimization techniques that are implemented in many plants automate the critical plant operations and greatly remove routine operator actions. Also the existing plants are being upgraded both technology-wise and capacity-wise to give a boost in their performance.

    ProSimulator

         Primary benefits: The ProSimulator™ OTS systems offered are custom developed, high fidelity training systems and will enable the client to provide continuous training and development of operator and engineers. By using the OTS systems, the client will be able to:
    ➤ Improve operating experience, confidence and accuracy in normal and abnormal
        plant operations.

    Instructor Station

         ProSimulator™ Instructor station enables the instructor to control and direct the training sessions. To improve the ease of instructor actions, a graphical user interface with multiple windows, scroll windows, pull down menus, icons, 3D push buttons and dialog boxes are provided. All the actions can be enabled using a mouse pointer or touch screen. Thus an experienced instructor can work efficiently and a novice instructor can learn fast. The PC Windows XP -based ProSimulator™ instructor station combines the power, compatibility and simplicity with reduced learning time and greatly improves productivity. Thus ProSimulator™ instructor station groups common functions in a primary window, and lets you access other pertinent information through supplemental window. We have incorporated the “look and feel” feature of the industry - standard GUI user interface to make the instructor station more versatile and powerful.


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    Operator Station

         The operator station is the heart of any simulation system. It is the window through which an operator or an engineer monitors, controls and manages the process plant. ProSimulator™ provides emulation for various DCS like Honeywell TDC3000, Yokogawa Centum CS3000, Yokogawa Centum VP, Experion, Fox I/A, Siemens PCS7, DeltaV, ABB Harmony and ABB 800xA . All functions and features that are essential for training are included.

    Process Models

         Sim Infosystems offers rigorous hi-fidelity dynamic simulation models for Refinery, Fertilizer, Gas processing and Petrochemical process plants. With our rich experience in Industry, we have already developed standard (generic) simulation models for most of the equipments unit operations and industrial plants. We also offer to develop custom made simulation models for specific process unit, based on plant data. We have rich experience in developing such rigorous custom simulation models for process & power plants.

    Training Services

         To achieve operational excellence, companies must consistently improve their team’s knowledge, skills and commitment. Employee training is one of the most important investments a Company can make to maximize return on investment. We are providing operations training programs to refining, fertilizer, gas plants, petrochemical and power industries. Our courses focus on plant operations and provide necessary theoretical inputs as well as simulator based hands-on-experience. The trainees go through normal plant operations, familiarize with plant configuration and control system, malfunctions, start-up, shutdown and emergency shutdown systems. We have a panel of experienced instructors, who have rich operations experience. The trainee’s performance are monitored and evaluated by these instructors.

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    Standard Models

         Sim Infosystems has developed standard simulation models for all process equipments, unit operations, refinery units, fertilizer units, gas plants, power plants, etc. These standard models represent typical plant/equipment configuration and operations and are very useful to provide basic process training to the operators and engineers.

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    Computer Based Training (CBT)

         With the increasing awareness of training being a necessity and the advent of e-learning playing a major role, we have committed a team of professionals towards development of quality training material and solutions, in meeting the current challenges and requirements.

         Also, a growing need for operation / maintenance personnel, is to relate the physical equipments / components at field, to the virtual world of numbers and text in existing CMMS/Data management systems. A Graphical User Interface (GUI) in accessing details will greatly help in bridging this divide. Our services include implementation of a unique Interactive Equipment Drawing Management system, to meet this challenge.

    We provide Computer Based Training (CBT) on various topics:

    ➤  Heat Exchangers.
    ➤  Centrifugal pump and troubleshooting guide.
    ➤  Mechanical seal and seal selection procedure.
    ➤  Compressors.
    ➤   Valves.
    ➤   Steam turbines & Governing system.

    Process Engineering

    Process Engineering is a department of SimInfosystems Private Limited develops and delivers a next generation portfolio of services. This department involves translating the needs of the customers from Industries, Academic and Training Institutions into value added services.

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    Bridge Course for Graduates Engineers graduating from college are well versed with engineering concepts detailed in their curriculum. However these entry level engineers are stymied at Industry, due to lack of knowledge on application of basic concepts & not familiar with industrial information systems, for example, Process Flow Diagram (PFD), Piping and Instrument Diagram (PID) & Equipment specification sheets etc., the language & method employed by industry.

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    Our Partners

    Our Clients

    Our Valuable Clients

    • Cosmo Oil Co., Ltd., Japan.
    • LUBREF, Kingdom of Saudi Arabia through Yokogawa Middle East Gas Plant
    • Marjan Increment Development Program (MIP) through Yokogawa Middle East.
    • Takreer RRW, through Yokogawa Middle East.
    • HPCL Mittal Energy Limited (HMEL) through Yokogawa India Limited.
    • Takreer Refinery, U.A.E through Yokogawa Middle East.
    • Refinery in Saudi Arabia through RSI SIMCON.
    • Canada Oil Sands Surmont 2, Canada through Omega Simulation Co.
    • Indian Oil Corporation Limited, Guwahati refinery,India.
    • Chennai Petroleum Corporation Limited ,Chennai, India.
    • Petro Rabigh, Saudi Arabia thru’ Omega Simulation Co.
    • Oman Refinery Company, Oman.
    • Petron Batan, Philippines thru Yokogawa Engineering Asia Pte Ltd.
    • Nagarjuna Oil Corporation Limited, Chennai, India.
    • Chennai Petroleum Corporation Limited thru’ Yokogawa India LTd.
    • Belbazem / ADMA SARB
    • Marjan offshore oil field, Kingdom of Saudi Arabia
    • ONGC India
    • ELMERK, Algeria through Yokogawa Middle East
    • KOC, Kuwait through Yokogawa Middle East
    • BGC, through Yokogawa Middle East.
    • Shaybah NGL OTS.
    • HNGL Gas Plant, Hawiyah, through Yokogawa Middle East.
    • SVDN Gas Plant, Vietnam through Yokogawa Engineering Asia Pte Ltd.
    • KPF, KSA thru Yokogawa Middle East.
    • Saudi Aramco Master Gas project, KSA thru Yokogawa Middle East.
    • ADMA ALNASAR through Yokogawa Middle East.
    • Fadhili, Saudi Arabia through Yokogawa Middle East.
    • TOTAL MOHO NORD, Congo through Yokogawa Netherland.
    • West Nile Delta, Egypt through Yokogawa Netherlands.
    • BP Khazzan, Oman through Yokogawa Middle East.
    • Cygnus, UK through Yokogawa Netherlands.
    • ADCO through Yokogawa Middle East.
    • FADHILI through Yokogawa Middle East.
    • GASCO through Yokogawa Middle East.
    • ZADCO through Yokogawa Middle East.
    • ISG, Algeria through Omega Simulation Co.
    • Petroleum Development Oman L.L.C (PDO), Oman.
    • Kuwait Oil Corporation (KOC), Kuwait.
    • Hassi Messaoud LPG, Algeria through Omega Simulation Co.
    • Khurais, Saudi Arabia through Omega Simulation Co.
    • IOGR, India through Omega Simulation Co.
    • Qatar Petroleum, Doha, KSA .
    • PTTEP, Thailand thru’ Yokogawa Engineering Asia Pte Ltd.
    • PTT, Thailand thru’ Yokogawa Engineering Asia Pte Ltd.
    • TTMS, Thailand thru’ Yokogawa Engineering Asia Pte Ltd.
    • Greenstar Fertilizers Limited, Tuticorin.
    • Brunei Fertilizers, thru’ Yokogawa Engineering Asia Pte Ltd.
    • Maaden Phosphate III Ammonia plant, K.S.A thru’ Omega Simulation.
    • SAFCO, KSA thru Yokogawa Middle East.
    • CAMAU Fertilizers, Vietnam thru’ Yokogawa Engineering Asia Pte Ltd.
    • Rashtriya Chemicas & Fertilizers Limited, Mumbai.
    • MAADEN Phosphate through Yokogawa Middle East.
    • Indorama Eleme Fertilizers & Chemicals Limited, Nigeria.
    • Paradeep Phosphate Limited,Odisa.
    • Coromondel International Ltd, Vizakh,India.
    • Coromondel International Ltd, Kakinada,India.
    • Mangalore Chemicals & Fertilizers Limited, Mangalore, India.
    • Madras Fertilizers Limited, Chennai, India.
    • Foskor Pte Ltd, Richards Bay, South Africa.
    • Matix Fertilizers Corp. Ltd, West Bengal, india.
    • Dhamra LNG terminal, India.
    • CALCASIEU Pass LNG Export terminal OTS Project.
    • YAMAL, Russia through Yokogawa Netherlands.
    • Hazira LNG Terminal Ltd (HLPL) thru’ Yokogawa India Limited.
    • GNL Quintero, Chile LNG Terminal, Italy thru’ Omega Simulation Co.
    • Adriatic LNG Terminal, Italy thru’ Omega Simulation Co.
    • South Hook LNG Terminal, Italy thru’ Omega Simulation Co.
    • BP Tangguh LNG OTS, Indonesia thru Yokogawa Electric International, Singapore.
    • TCI Sanmar Chemicals S.A.E, Egypt.
    • APOC, Kingdom of Saudi Arabia.
    • InoChem, Saudi Arabia.
    • SABIC Phenol Plant, USA thru Yokogawa Corp of America.
    • JUPC EOEG-3, Jubail, K.S.A thru’ Omega Simulation.
    • Petronas RAPID HDPE thru’ Yokogawa Engg. Asia Pte Ltd.
    • NIGC Phase 8 (Saudi Arabia) thru’ Omega Simulation Co.
    • SHINTECH, USA through Omega Simulation Co.
    • Ethylene plant in USA through Omega Simulation Co.
    • FPCC Taiwan thru’ Omega Simulation Co.
    • Jubail Chemical Industries Co, KSA.Dowload Success Stories Jubail.
    • Tamilnadu Petroproducts Limited, Chennai, India.
    • Fuji Oil Company, Japan.
    • Bhabha Atomic Research Centre (BARC),Mumbai, India.
    • Az-Zour Combined Cycle Gas Turbine Plant (CCGT),Kuwait thru Yokogawa Middle East.
    • Pertamina Refinery, Indonesia through Yokogawa Singapore.
    • Kinyerezi-II power plant, Tanzania through Yokogawa Middle East.
    • IPMA, Bhopal.
    • Electric Generation Co Inc., Turkey.
    • ESSAR Power plant thru’ ABB, Bangalore.
    • Electric Company of Ghana .
    • Volta River Authority, Ghana .
    • OEG India Ltd, Chennai, India.
    • TATA Power Company, Mumbai, India .
    • IGCAR, Kalpakkam, Tamil Nadu, India .
    • Indian Institute of Petroleum, Dehradun.
    • Yanbu Technical Institute, K.S.A.
    • Petro Vietnam Manpower Training college, Vietnam.
    • Jubail Technical Institute, K.S.A., Chemical Eng. Dept.
    • Jubail Technical Institute, K.S.A., Electrical Eng. Dept.
    • GIL Automation, Nigeria.
    • Technocrat Automation Solution Pvt Ltd.
    • Meridian school of oil and gas Pvt. Ltd.
    • Sathayabama Institute of Science & Technology.
    • Rohini College of Engineering & Technology, Palkulam.
    • Coimbatore Institute of Technology, Coimbatore
    • Institute of Energy Studies, Mechanical Engineering Department, Anna University.
    • Alagappa college of technology, Anna University - Food Technology, Chennai.
    • Alagappa college of technology, Anna University - Industrial Biotechnology, Chennai.
    • Alagappa college of technology, Anna University - Pharmaceutical Technology, Chennai.
    • Alagappa college of technology, Anna University - Ceramic Technology, Chennai.
    • Alagappa college of technology, Anna University - Petroleum Engineering, Chennai.
    • Alagappa college of technology, Anna University - Chemical Engineering, Chennai.
    • Institute of Energy Studies, Anna University, Chennai.
    • Prathyusha Engineering College, Tiruvallur.
    • Sree Sastha Institute of Engineering & Technology, Chembarambakkam.
    • Sri Muthukumaran Institute of Technology, Chennai.
    • St. Peter's College of Engineering & Technology, Chennai.
    • Jaya Engineering College, Chennai.
    • Rajiv Gandhi College, Chennai.
    • Sri Jayaram Institute, Chennai.
    • Government College of Technology, Coimbatore
    • Madha Engineering College, Chennai.
    • Thanthai Roever Institute of Polytechnic college, Peramballur.
    • Indian Polytechnic College, Tirunelveli.
    • S. Thangapazham Polytechnic College, Tirunelveli Dist.
    • Kavery Polytechnic College, Salem.
    • Government College of Engineering, Thanjavur.
    • Government College of Engineering, Bargur.
    • SASTRA University Thanjavur.
    • Institute of Chemical Technology, Taramani.
    • SRKV Polytechnic College, Coimbatore.
    • RKM Polytechnic College, Mylapore.
    • Sethu Institute of Technology, Pulloor.
    • PSG College of Technology, Coimbatore.
    • JCT College of Engineering & Technology, Coimbatore.
    • Er. Perumal Manimegalai Polytechnic College, Hosur.
    • Kongu Vellalur Polytechnic College, Erode.
    • KAAVERY College of Engineering, Mettur.
    • Annai JKK Sampoorani Ammal Polytechnic College, Erode.
    • Nanda Polytechnic College, Erode.
    • Shree Venkateswara Hitech Polytechnic College, Erode.
    • CPCL Polytechnic College, Chennai.
    • SVS College of Engineering, Coimbatore.
    • Andhra University, Vizag.
    • Central University of Karnataka, Gulbarga.
    • Meridian School of Oil & Gas, Chennai.
    • Vellore Institute of Technology, Vellore.
    • Global Institute of Technology, Arcot.
    • NIT Warangal.
    • Annamalai University.
    • Kongu Engineering College.
    • Adhiparasakthi Engineering College.
    • Sri Venkateswara College of Engineering, Sriperambatore.
    • Kongu Polytechnic College.
    • Dharmambal Polytechnic, Chennai.
    • Dayananda College of Engineering, Bangalore.
    • BIET,Davangere.
    • BMS College of Engineering, Bangalore.
    • Manipal Inst of Technology.
    • SDM Engineering, Dharwad.
    • Vivekananda Institute of Technology, Bangalore.
    • REC Hulkoti.
    • CIPET INSTITUTE OF PETROCHEMICALS AND TECHNOLOGY, Jaipur.
    • Dr. APJ Abdul Kalam Technical University, Lucknow.
    • University of Petroleum & Energy Studies, Electrical Engineering Dept., Dehradun.
    • University of Petroleum & Energy Studies, Chemical Engineering Dept., Dehradun.
    • Government Eng. College, Ujjain.
    • BIET Jhansi.
    • HBTI, Kanpur.
    • Aligarh Muslim University.
    • MNIT Jaipur.
    • DCRUST, Sonipet.
    • Banasthali University.
    • Deenbandhu Chhotu Ram University of Science and Technology.
    • Kurukshetra University.
    • Madhav Institute Of Technology & Science, Gwalior.
    • Calcutta University.
    • Jadavpur University.
    • JIS Engineering College.
    • NIT Silchar.
    • Dr. Babasaheb Ambedkar Technological University, Maharashtra.
    • MIT Academy of Engineering, Pune.
    • Walchand College of Engineering, Sangli.
    • Rajashree Industrial Training Institute Gujarat.
    • Institute of Technology, Nirma University.
    • C K Pithawala College of Engineering and Technology, (CKPCET).
    • SV NIT, Surat.
    • Pandit Deenadayal Petroleum University, Gujarat.
    • Government. Engineering College, Gandhinagar.
    • Government. Polytechnic, Gandhinagar.
    • NMIET, Pune.
    • Keystone Engineering, Pune.
    • Bharti Vidyapeeth University College of Engineering, Pune.
    • J.K Institute of Technology, Rajasthan.
    • Loyola Training Center, Gujarat.
    • Global Classrooms L.L.C-FZ
    • CORYS France.
    • BPT Norway.
    • AVEVA Solutions India LLP.
    • ABB India Limited.
    • Omega Simulation Company, Japan.
    • Yokogawa Europe Solutions B.V.
    • Yokogawa India Limited, Bangalore, India.
    • Yokogawa Middle East B.S.C, Bahrain.
    • Yokogawa Engineering Asia Pte Ltd, Singapore.
    • Yokogawa Corporation of America.
    • Honeywell Automation India Ltd.
    • NESTE Engineering Solutions Oy.
    • CORYS Inc. (RSI SIMCON), USA.
    • SCIENSIM Sdn Bhd, Malaysia.
    • SVL Engineering Pvt Ltd, Chennai, India.
    • Mahindra Satyam (formerly Satyam Computer Services Limited), Chennai, India.
    • Trident Computer Resources, Inc, USA.
    • Fantoft Process Technologies / Kongsberg, Norway.
    • IFFCO Paradeep SAP #3 plant.
    • Plant Simulation Course for Anna University Colleges under Naan Mudhalvan Skill Sevelopment Scheme.
    • Chennai Petroleum Corporation Limited ,Chennai, India.
    • Petro Vietnam Manpower Training college, Vietnam.
    • Indian Institute of Petroleum, Dehradun.
    • Technip India
    • Wartsila India Pvt. Ltd.

    Success Stories

    Address

    Sim Infosystems Pvt Ltd,
    No.11,1st Cross Street, Nehru Nagar,Kottivakkam,
    Chennai - 600 041, Tamil Nadu, INDIA.

    Phone
    • Tel: 044-24542617 / 24541823
    • Mobile: +91-9176935805
                                    
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